Okay, I got everything under control finally, thanks to a small brainstorming sessions with ukliam.
Not to mention some pointers "perl -w" gave me too!
Their was some conflicting code in my Ultimate.cgi that never showed it's ugly head previously. It was somehow tied to the "Accurate Posts Mod", which is pretty dated by now (but still works for the most part).
It's pretty odd that it all happened yesterday while everything was running fine for 8 hours. I still think we're haunted.
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